春節(jié)停機(jī)別忘保養(yǎng)！中空玻璃加工設(shè)備這樣維護(hù)，開春開機(jī)不趴窩

　　Don't forget maintenance during the Spring Festival shutdown! The insulated glass processing equipment is maintained in this way, and it won't collapse when it starts up in spring

　　春節(jié)假期往往長達(dá)半月甚至更久，不少玻璃廠會直接關(guān)停中空玻璃加工設(shè)備。但若放任設(shè)備閑置不加維護(hù)，殘留的水汽、膠漬、雜質(zhì)很容易引發(fā)故障——噴頭堵塞、部件卡滯、膠水泄漏等問題頻發(fā)，開春開機(jī)后不僅要耗費(fèi)大量時(shí)間檢修，還可能耽誤訂單生產(chǎn)。作為專注中空玻璃設(shè)備的廠家，結(jié)合設(shè)備特性整理了針對性維護(hù)方案，按類別操作就能讓設(shè)備保持良好狀態(tài)，來年開工順暢無憂。

　　The Spring Festival holiday often lasts for half a month or even longer, and many glass factories will directly shut down their insulated glass processing equipment. But if the equipment is left idle without maintenance, residual water vapor, glue stains, and impurities can easily cause malfunctions - problems such as nozzle blockage, component jamming, and glue leakage occur frequently. After starting up in spring, it not only takes a lot of time for maintenance, but may also delay order production. As a manufacturer specializing in insulated glass equipment, we have compiled targeted maintenance plans based on the characteristics of the equipment. By operating according to categories, we can keep the equipment in good condition and ensure smooth and worry free operation in the coming year.

　　中空玻璃清洗機(jī)的維護(hù)核心是防范水垢堆積與部件堵塞。清洗機(jī)的水箱、管道長期殘留水分和清洗劑，停機(jī)后極易滋生水垢、沉積玻璃碎屑，進(jìn)而堵塞噴淋噴嘴，導(dǎo)致開春清洗玻璃時(shí)出現(xiàn)水印、清洗不凈等問題。維護(hù)時(shí)需先將水箱內(nèi)的積水徹底排空，包括管道內(nèi)的殘留水分，避免死角留存；隨后用清水反復(fù)沖洗水箱和管道1-2次，清除殘留的清洗劑與雜質(zhì)，再將內(nèi)壁擦干；關(guān)鍵步驟是拆卸噴淋噴嘴，用軟毛刷仔細(xì)清理噴孔內(nèi)的污垢，確保通暢后重新安裝，這一步雖繁瑣，卻能有效避免開機(jī)后噴嘴堵塞；最后在傳送帶軸承等金屬部件表面涂抹防銹油，防止潮濕環(huán)境下生銹。

　　The maintenance core of the hollow glass cleaning machine is to prevent scale accumulation and component blockage. The water tank and pipeline of the cleaning machine have long-term residual moisture and cleaning agents, which can easily breed scale and deposit glass debris after shutdown, thereby blocking the spray nozzle and causing problems such as water marks and incomplete cleaning when cleaning glass in spring. During maintenance, it is necessary to thoroughly drain the accumulated water in the water tank, including any residual moisture in the pipes, to avoid dead corners from remaining; Subsequently, rinse the water tank and pipes repeatedly with clean water 1-2 times to remove residual cleaning agents and impurities, and then dry the inner walls; The key step is to disassemble the spray nozzle, carefully clean the dirt inside the spray hole with a soft bristled brush, ensure unobstructed flow, and reinstall. Although this step is cumbersome, it can effectively avoid nozzle blockage after turning on the machine; Finally, apply rust proof oil on the surface of metal components such as conveyor bearings to prevent rusting in humid environments.

　　合片機(jī)、合片充氣板壓機(jī)的維護(hù)重點(diǎn)在于保護(hù)定位系統(tǒng)與密封部件。這類設(shè)備依賴精準(zhǔn)定位和密封性能保障生產(chǎn)質(zhì)量，長期閑置可能導(dǎo)致定位傳感器受潮失靈、密封膠條老化，進(jìn)而引發(fā)合片偏移、充氣泄漏等問題。維護(hù)時(shí)應(yīng)先清理工作臺面的玻璃渣與膠漬，尤其要注意擦拭紅外或激光定位傳感器，需使用干布輕擦，避免濕布導(dǎo)致受潮失靈；仔細(xì)檢查鋁條卡槽與密封膠條，若發(fā)現(xiàn)老化、磨損痕跡，應(yīng)趁停機(jī)期間及時(shí)更換，避免開春生產(chǎn)時(shí)延誤工期；同時(shí)排空氣缸、氣管等氣動元件內(nèi)的壓縮空氣，防止低溫環(huán)境下凍裂，在金屬活動部位添加潤滑脂，確保開機(jī)后運(yùn)轉(zhuǎn)靈活。

　　The maintenance focus of the laminating machine and laminating inflatable plate press is to protect the positioning system and sealing components. This type of equipment relies on precise positioning and sealing performance to ensure production quality. Long term idle may cause the positioning sensor to become damp and malfunction, the sealing strip to age, and subsequently lead to problems such as misalignment and inflation leakage. When maintaining, the glass shards and glue stains on the workbench should be cleaned first, especially paying attention to wiping the infrared or laser positioning sensors. A dry cloth should be used to gently wipe them to avoid moisture and malfunction caused by wet cloth; Carefully inspect the aluminum strip slot and sealing strip. If aging or wear marks are found, they should be replaced in a timely manner during the shutdown period to avoid delaying the construction period during spring production; At the same time, empty the compressed air inside the pneumatic components such as cylinders and air pipes to prevent freezing and cracking in low-temperature environments. Add lubricating grease to the metal moving parts to ensure flexible operation after startup.

　　打膠機(jī)、丁基膠涂布機(jī)的維護(hù)關(guān)鍵是清理膠路殘留，防止膠水凝固。膠管、膠泵內(nèi)殘留的丁基膠或密封膠長期閑置會凝固結(jié)塊，堵塞管路，后續(xù)清理難度極大。維護(hù)時(shí)需先將膠桶內(nèi)剩余的膠水用完或密封保存，避免浪費(fèi)；然后使用設(shè)備專用清洗液或溶劑，反復(fù)沖洗膠管、膠泵與膠頭3-4次，直至排出的液體無膠渣殘留；最后在膠泵內(nèi)壁與膠頭密封處涂抹專用潤滑油，既防止部件干磨損壞，也能避免殘留膠水凝固粘連。

　　The key to maintaining glue dispensing machines and butyl rubber coating machines is to clean the residue on the glue path and prevent the glue from solidifying. The residual butyl rubber or sealant in the rubber hose and pump will solidify and block the pipeline if left idle for a long time, making it extremely difficult to clean afterwards. During maintenance, the remaining glue in the glue bucket should be used up or sealed for storage to avoid waste; Then use equipment specific cleaning solution or solvent to repeatedly rinse the rubber hose, rubber pump, and rubber head 3-4 times until there is no residue of rubber residue in the discharged liquid; Finally, apply special lubricating oil to the sealing area between the inner wall of the glue pump and the glue head, which not only prevents dry wear and damage to the components, but also avoids residual glue from solidifying and sticking.

　　所有中空玻璃加工設(shè)備均需做好斷電、防潮、防塵的通用維護(hù)。首先關(guān)閉總電源并拔掉插頭，避免春節(jié)期間電壓波動損壞電路；若車間環(huán)境潮濕，可在設(shè)備旁放置干燥劑，尤其要重點(diǎn)保護(hù)觸屏、電路板等精密控制系統(tǒng)，防范受潮短路；最后用防塵布將設(shè)備整體覆蓋，阻擋灰塵進(jìn)入部件縫隙，減少后續(xù)清潔工作量。

　　All insulated glass processing equipment must undergo general maintenance for power-off, moisture resistance, and dust prevention. Firstly, turn off the main power and unplug the plug to avoid voltage fluctuations that may damage the circuit during the Spring Festival; If the workshop environment is humid, desiccants can be placed next to the equipment, especially to protect precision control systems such as touch screens and circuit boards from moisture and short circuits; Finally, cover the entire device with a dust-proof cloth to prevent dust from entering the gaps of the components and reduce the subsequent cleaning workload.

　　春節(jié)設(shè)備保養(yǎng)看似占用時(shí)間，實(shí)則能有效規(guī)避開春后的檢修麻煩與生產(chǎn)延誤。按上述方法分類維護(hù)，既能延長設(shè)備使用壽命，也能保障開工后快速恢復(fù)高效生產(chǎn)。若對具體部件的維護(hù)操作存在疑問，可隨時(shí)咨詢設(shè)備廠家獲取專業(yè)指導(dǎo)，讓設(shè)備在假期后依然保持最佳狀態(tài)，助力新一年訂單順利推進(jìn)。

　　Spring Festival equipment maintenance may seem time-consuming, but it can effectively avoid maintenance troubles and production delays after the start of spring. Classifying and maintaining according to the above methods can not only extend the service life of equipment, but also ensure the rapid recovery of efficient production after starting work. If you have any questions about the maintenance operation of specific components, you can consult the equipment manufacturer at any time for professional guidance, so that the equipment can maintain its best condition after the holiday and help smoothly advance orders for the new year.

　　本文由  中空玻璃加工設(shè)備 友情奉獻(xiàn).更多有關(guān)的知識請點(diǎn)擊  http://m.bjrcc.com.cn/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻(xiàn).敬請期待.

　　This article is a friendly contribution from insulating glass processing equipment For more related knowledge, please click http://m.bjrcc.com.cn/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.