當前位置：中空玻璃生產線安裝調試需要注意哪些？
時間：2023-07-30 來源：http://m.bjrcc.com.cn/ 發布人：昌盛機械
機身調平。調整機器底座上調平螺栓高度，使傳送輥、支撐尼龍輪支撐面等高，斜架上的背靠輪共面，各段相對平行，然后鎖緊螺母。
Flatten the fuselage. Adjust the height of the leveling bolts on the machine base so that the conveyor roller and supporting nylon wheel support surfaces are at the same height, and the back wheels on the inclined frame are coplanar, with each section relatively parallel, and then tighten the nuts.
將各段間需聯接的部位聯接緊固，聯接好由入料段到清洗干燥段的傳動鏈條。正確擺放風機及水箱，并按水路、風路系統圖接好風管、水管。
Connect and tighten the parts that need to be connected between each section, and connect the transmission chain from the feeding section to the cleaning and drying section. Properly place the fan and water tank, and connect the air duct and water pipe according to the water and air duct system diagram.
全面檢查機器所有緊固件連接處是否因運輸震動而松動，并逐件緊固（特別是各接線端子連接處是否松動）。
Thoroughly check whether all fasteners of the machine are loose due to transportation vibration, and tighten them one by one (especially whether the connections of each wiring terminal are loose).
接地線用截面積不小于4平方毫米的軟銅心黃綠絕緣線，接地電阻不大于4 歐姆。
The grounding wire shall be made of soft copper core yellow green insulated wire with a cross-sectional area of not less than 4 square millimeters, and the grounding resistance shall not exceed 4 ohms.
接通氣源,檢查管路是否通暢，有無破損。氣源壓力要求0.6～0.8mpa。
Connect the air source and check if the pipeline is unobstructed and undamaged. The air source pressure requirement is 0.6~0.8 MPa.
接通電源，試驗各電機的旋轉方向是否正確，各段傳動鏈輪是否靈活、平穩。
Connect the power supply and test whether the rotation direction of each motor is correct, and whether the transmission chain wheels of each section are flexible and stable.
整機清潔，整理工作區間。
Clean the entire machine and organize the work area.
立達中空玻璃生產線使用說明
Instructions for Rieter insulating Glass production production line
準備工作
Preparation work
水箱注滿水，水質是否干凈。
Fill the water tank with water and check if the water quality is clean.
開啟總電源，打開“電源開關”（鑰匙開關）。
Turn on the main power and turn on the "power switch" (key switch).
打開氣路，將壓力控制在0.6-0.8mpa。
Open the air circuit and control the pressure between 0.6 and 0.8 MPa.
立達中空玻璃生產線操作步驟：
Operation steps of Rieter insulating Glass production production line:
各線調試好后，即可全線試車
After debugging each line, the entire line can be tested
按下“啟動”按鈕，并將風機開關、水泵開關、毛刷開關、檢查燈開關選擇為“開”的位置。
Press the "Start" button and select the fan switch, water pump switch, brush switch, and inspection light switch to the "On" position.
將一定尺寸規格、已磨邊的玻璃放到入料段傳送輥上（先后放2片），自動送入清洗段。
Place the glass with a certain size and size, which has been ground, onto the feeding section conveyor roller (2 pieces in sequence) and automatically feed it into the cleaning section.
清洗段內的兩組毛刷和兩組組噴水管將玻璃上的污垢沖刷干凈，洗凈的玻璃經刮水板后送入干燥段。玻璃在干燥段內被一對風刀內排出的強勁氣流吹干，吹干后的玻璃送入檢查段。
Two sets of brushes and two sets of water spray pipes in the cleaning section clean the dirt on the glass, and the cleaned glass is sent to the drying section through a scraper. The glass is dried by a strong airflow discharged from a pair of air knives in the drying section, and the dried glass is sent to the inspection section.
當第一片玻璃的終端離開檢查段前端光電開關后加速運行，第一片玻璃經過等待段進入合片段，合片段內光電開關檢測到玻璃前端時，玻璃減速運行，減速的同時玻璃定位、鋁框定位啟動，然后將打好膠的鋁框定位安放。鋁框裝配后，踏腳踏開關，鋁框定位復位。
When the terminal of the first piece of glass leaves the photoelectric switch at the front end of the inspection section, it accelerates to run. The first piece of glass passes through the waiting section and enters the closing section. When the photoelectric switch inside the closing section detects the front end of the glass, the glass slows down to run. At the same time, the glass positioning and aluminum frame positioning are activated, and then the glued aluminum frame is positioned and placed. After the aluminum frame is assembled, press the foot switch to reset the aluminum frame positioning.
當第二片玻璃的終端離開檢查段前端光電開關后加速運行，玻璃的前端運行至檢查段末端光電開關時減速然后停止；將第二片玻璃人工移到合片段，與第一片玻璃合片。
When the end of the second piece of glass leaves the photoelectric switch at the front end of the inspection section, it accelerates and then stops when the front end of the glass reaches the photoelectric switch at the end of the inspection section; Manually move the second piece of glass to the merging segment and merge it with the first piece of glass.
再踏腳踏開關，玻璃定位復位、傳送啟動，合好片的玻璃自動進入輥壓段，經輥壓，玻璃達到預定厚度尺寸。
Press the foot switch again to reset the glass positioning and start the transmission. The closed glass automatically enters the rolling section, and after rolling, the glass reaches the predetermined thickness size.
若有緊急情況時，按操作面板上的急停按鈕，則整機斷開電源，排除故障后，再重新啟動；
If there is an emergency situation, press the emergency stop button on the operation panel to disconnect the power supply of the entire machine. After troubleshooting, restart it;
若整個過程運行正常、定位準確，無異常現象和聲音，即可投入正常運行。
If the entire process runs normally, the positioning is accurate, and there are no abnormal phenomena or sounds, it can be put into normal operation.
停車：每班工作結束，按“停止”按鈕，然后將控制面板上各開關旋鈕均選擇“關”的位置，再關總電源。
Parking: At the end of each shift, press the "Stop" button, then select the "Off" position for each switch knob on the control panel, and then turn off the main power supply.
立達中空玻璃生產線注意事項
Precautions for Rieter insulating Glass production production line
玻璃在清洗前必須經過磨邊，否則會對部分構件造成損傷。
Glass must undergo edge grinding before cleaning, otherwise it may cause damage to some components.
水箱內的水量充足。
The water in the water tank is sufficient.
調節變頻調速器，根據實際清洗干燥情況調定清洗機傳送速度。
Adjust the frequency converter and adjust the conveying speed of the cleaning machine based on the actual cleaning and drying situation.
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