主要經過清洗、干燥、制作間隔框、充干燥劑、首道密封(涂丁基膠)、檢查、放框合片、壓片、第二道密封(聚硫膠或硅酮膠)、下片,這幾道工序

The main processes include cleaning, drying, making spacer frames, filling with desiccant, first sealing (applying butyl adhesive), inspection, frame placement and lamination, pressing, second sealing (polysulfide or silicone adhesive), and lamination

加工出來的產品質量較高,加工速度很快.

The processed products have high quality and fast processing speed

中空玻璃生產線主要有四段:入料段、清洗干燥段、檢查段和合片段.四段均以相同的傾角立式安放,結構緊湊、經濟實用、效率高、維護方便.清洗箱為不銹鋼材料制造,傳送輥為耐酸堿橡膠輥;通過農業生產體系玻璃視窗可隨時方便地觀察玻璃清洗情況;入料段、清洗干燥段采用手動無級調速電機傳動,玻璃以合適的速度平穩地運行.干燥段采用大風力傾斜風刀能使玻璃表面得以干燥.檢查段設有燈管,能清晰地檢查玻璃的清洗質量;合片段具有玻璃定位及鋁框定位裝置,能完成玻璃定位、鋁框定位安放功能.玻璃由傳送膠輥承托及傳送,傳送輥由電機(輥壓段電機)經過變頻調速器通過鏈輪帶動,玻璃由清洗干燥段低速進入本段,經檢查合格后加速運行至下一工作段,提高工作效率;由變頻調速器控制本段調速電機的運行速度,光電開關控制玻璃進入下一工作段.

The hollow glass production line mainly consists of four sections: feeding section, cleaning and drying section, inspection section, and assembly section. All four sections are vertically arranged at the same inclination angle, with a compact structure, economic practicality, high efficiency, and easy maintenance. The cleaning box is made of stainless steel material, and the conveying roller is acid and alkali resistant rubber roller; The glass cleaning situation can be conveniently observed at any time through the agricultural production system's glass window; The feeding section and the cleaning and drying section are driven by manual stepless speed regulation motors, and the glass runs smoothly at an appropriate speed. The drying section uses a high wind force inclined blade to dry the glass surface. The inspection section is equipped with a lamp tube, which can clearly check the cleaning quality of the glass; The composite segment has glass positioning and aluminum frame positioning devices, which can complete the functions of glass positioning and aluminum frame positioning placement. The glass is supported and transported by a conveyor roller, which is driven by a motor (roller pressing section motor) through a frequency converter and a sprocket. The glass enters this section at low speed from the cleaning and drying section, and after passing the inspection, it accelerates to the next working section, improving work efficiency; The frequency converter controls the running speed of the speed regulating motor in this section, and the photoelectric switch controls the glass to enter the next working section

中空玻璃生產線的清洗水路系統為循環系統,其水箱配有恒溫水加熱裝置,水溫可自動保持在合理的范圍.

The cleaning water system of the insulated glass production line is a circulating system, and its water tank is equipped with a constant temperature water heating device, which can automatically maintain the water temperature within a reasonable range

水由水泵從水箱抽出,經噴淋水管噴到玻璃表面上,清洗玻璃后流回水箱,循環使用.若水質較差,需配備水處理裝置(用戶自備),水經處理后進入水箱,按上述步驟循環使用.

Water is extracted from the water tank by a water pump and sprayed onto the glass surface through a spray pipe. After cleaning the glass, it flows back to the water tank and is recycled. If the water quality is poor, a water treatment device (provided by the user) is required. After treatment, the water enters the water tank and is recycled according to the above steps

風路系統:由風機通過一對傾斜風刀,吹干玻璃.

Wind path system: The glass is dried by a fan through a pair of inclined blades

調試方法

Debugging methods

1.1 將中空玻璃生產線輕置于安裝位,正確擺放生產線各段的位置次序.

1.1 Place the insulated glass production line gently in the installation position and correctly arrange the position order of each section of the production line

1.2 機身調平.調整機器底座上調平螺栓高度,使傳送輥、支撐尼龍輪支撐面等高,斜架上的背靠輪共面,各段相對平行,然后鎖緊螺母.

1.2 Machine body leveling. Adjust the height of the leveling bolts on the machine base to ensure that the support surface of the conveyor roller and supporting nylon wheel is at the same height. The back wheels on the inclined frame are coplanar, and each section is relatively parallel. Then tighten the nuts

1.3 將各段間需聯接的部位聯接緊固,聯接好由入料段到清洗干燥段的傳動鏈條.正確擺放風機及水箱,并按水路、風路系統圖接好風管、水管.

1.3 Connect and tighten the parts that need to be connected between each section, connect the transmission chain from the feeding section to the cleaning and drying section, correctly place the fan and water tank, and connect the air and water pipes according to the water and air system diagram

1.4 一體檢查機器所有緊固件連接處是否因運輸震動而松動,并逐件緊固(特別是各接線端子連接處是否松動).

1.4 Inspect all fasteners of the machine for looseness due to transportation vibration, and tighten them one by one (especially whether the connections of each wiring terminal are loose)

1.5 接地線用截面積不小于4平方毫米的軟銅心黃綠絕緣線,接地電阻不大于4 歐姆.

1.5 The grounding wire shall be made of soft copper core yellow green insulated wire with a cross-sectional area not less than 4 square millimeters, and the grounding resistance shall not exceed 4 ohms

1.6 接通氣源,檢查管路是否通暢,有無破損.氣源壓力要求0.6~0.8Mpa.

1.6 Connect the air source and check if the pipeline is unobstructed and undamaged. The air source pressure requirement is 0.6~0.8Mpa

1.7 接通電源,試驗各電機的旋轉方向是否正確,各段傳動鏈輪是否靈活、平穩.

1.7 Connect the power supply and test whether the rotation direction of each motor is correct, and whether the transmission chain wheels of each section are flexible and stable

1.8 整機清潔,整理工作區間.

1.8 Clean the entire machine and organize the work area